Inverter

Electronic speed control of the rotating disc via inverter enables smooth start-up and stopping through acceleration/deceleration ramps, avoiding abrupt movements.

Description

Advantages of Inverter Technology

Maximum Simplicity and Precision: Full Control in Your Hands

Inverter technology introduces two key operational advantages that improve daily work:

  1. Continuous Adjustment via Potentiometer

Forget complex manual adjustments on mechanical variators. Thanks to the potentiometer on the control panel, the rotary table speed can be adjusted with maximum precision and ease:

  • Immediate setting: Simply turn the knob to instantly adapt the table to different production speeds or product types.
  • Repeatability: Easily identify the ideal speed for each format, reducing changeover times.
  1. Soft Start & Stop

Unlike traditional motors that start and stop abruptly, electronics manage movement smoothly:

  • Soft Start (Acceleration ramp): The table gradually increases speed, preventing products (such as bottles or empty containers) from tipping over.
  • Controlled Stop (Deceleration ramp): When the operator or upstream machine stops, the table slows down progressively, eliminating collisions and reducing mechanical stress on gears.

Energy Savings:

A rotary table that consumes less than a light bulb!

  • Fixed saving (-50%): Thanks to electronic control, a 0.09 kW motor provides the same torque as a traditional 0.18 kW motor, with half the consumption.
  • Dynamic saving (-20% additional): Speed can be reduced based on real needs, so the motor only consumes necessary energy.

Additional savings with upstream machine interface:

  • Operational saving (-10% Stop & Go): The temporary accumulation function turns off the motor during upstream downtime, eliminating unnecessary consumption.

TOTAL ESTIMATED SAVINGS: up to 80%

Switching to an inverter-driven rotary table is not only an ecological choice, but also an investment that significantly reduces operating and maintenance costs, preparing your system for Industry 4.0/5.0.

“Smart-Stop” Timed Accumulation System

Our SMART STOP system integrates inverter technology with dynamic control logic to optimize end-of-line operations and maximize energy savings.

  1. Operating Logic (Line Synchronization)

  • Production phase: The table rotates at the set optimal speed.
  • Standby phase (upstream stop): The table does not stop immediately. A timer keeps it rotating to complete product accumulation.
  • Total saving phase: After the set time, the inverter stops the motor, reducing consumption almost to zero.
  • Soft restart: Smooth acceleration avoids product collisions and current peaks.
  1. Technical Specifications

  • Energy downsizing: 0.09 kW motors replace traditional 0.18 kW systems.
  • Consumption reduction: Up to 80% energy savings.
  • Zero mechanical wear: No mechanical variators and no abrupt braking.
  1. Operational Benefits

  • Buffer optimization: Full use of accumulation capacity.
  • Product protection: Smooth motion prevents damage.
  • Digital readiness: RS485 Modbus ready for Industry 4.0/5.0.

“Efficiency in consumption, intelligence in movement: the end-of-line that adapts to your production rhythm.”